Showing posts with label build. Show all posts
Showing posts with label build. Show all posts

Saturday, July 5, 2014

odds and ends hen house

Just a show-and-tell, not a tutorial, since your scrap pile will differ from mine significantly. With the exception of hinges, hardware, and shingles from Bring and some chicken wire from the farm store, all materials were on-hand including leftover cedar siding and fence board scraps, sections of 2x4 and 2x2, chunks of 4x4 posts, and old bifold closet doors.

(This is a chicken house, yes, but our outside cat sleeps safely in there at night, protecting her from cars and fights.)

Enjoy!

The scrap pile was pulled out onto the lawn for planning the hen house.

Some pieces were cut to length for support structures.

With slats removed, bifold door braces make side supports.

The basic structure, made of 2x4 scrap, bifold door lumber, and 2x2 pieces.

The door, made of leftover cedar siding and 1x3 boards.

The first side gets covered in siding.

The "run", framed in, was ready to be covered with chicken wire.
The hen house was covered in cedar siding, then had the roof peak added.

Legs are made from 4x4 chunks leftover from a fencing project.

Inside, floor boards are made of scrap lumber, and a vent on the back wall is made of hardware cloth tucked between layers of siding. The space left in the floor is the entry/exit to the run.

Side view of the hen house attached to the run.

Hardware cloth is attached to the roof peaks for ventilation and a view.

Shutter slats are nailed in place to hide edges and cover the sharp ends of wire on the outside.


Roof decking is made of lengths of cedar fence boards.

Tar paper covers the roof decking. We've had this tar paper leftover from roofing and siding  projects on the shed and studio.

Asphalt shingles are pretty easy to come by at Bring in small quantities. I found just enough to cover the roof.

I used a partial tube of roofing tar to secure the shingles in addition to roofing nails. We had the tar leftover from installing a skylight in the shed earlier this summer.


The door handle and piano hinge came from Bring as well. The other hinges were removed from an old standing screen that had its lumber incorporated into this project.


A small shelf holds a cat food can up off the ground. The edge is made of shutter slats.

Finished! The chicken wire run is continued to the area underneath the hen house, allowing for extra space to move, and is held to the ground with tent stakes.

The door is latched with a hook & eye on each side. The run is attached to the hen house with hook & eye fasteners as well, which allows for easy cleaning.

Complete! One hen house made mostly of stuff we had on hand. This was an interesting challenge because the scrap pile had to be used creatively to make a solid and attractive structure. In the end, it lives up to expectations. I think any time I build from scrap I end up especially happy with the results, but this hen house is one of my favorites.

Thanks for following along as I innovated!

Linking up to:
My Repurposed Life

Monday, May 26, 2014

a mother's day planter with new house numbers

The kiddo and I dipped into our scrap lumber pile to put together a new planter + house numbers for his grandma for Mother's Day. Actually, it was partially a birthday present for his grandpa, too, whose birthday had been a couple of weeks earlier. They've been needing something like this for awhile as someone (they both swear it wasn't them) had run into the previous house number post quite awhile ago.

Here's the before and after:


The Mr. picked up some potting mix and we picked out a plant at the hardy plant sale (it's an ornamental grass that's drought resistant and will eventually have golden plumes on top), but otherwise, we had all of the materials on hand.

If you make a planter out of your own scrap pile (old fence boards, leftover trim, etc.) your dimensions will vary based on what you have on hand, but here's a general guide:

Decide on your dimensions and sketch it out. A sketch will help solidify your plan and guide you as you work . I decided to make this planter three boards wide and two feet high, to make maximum advantage of our leftover and recycled wood.

Making a four-sided box planter, I constructed two sides with the trim overhanging a bit to cover the ends of the other two sides. I used 1x2 lumber scraps leftover from another project screwed onto the top and bottom.


On the backs of these two pieces, I added a couple of scrap lengths of 2x2 to the edges to act as interior braces.


The other two sides were built with the trim even with the ends.


Then I screwed the four sides together using the 2x2 braces to make everything secure, and screwed bottom boards in place. Spaces between the boards make for efficient drainage.


(Grainy early-evening photo alert!)


Four short stubs of pressure-treated 2x4 (leftover from a fence project) make great rot-resistant feet (the Mr. nailed them in place from the inside), and I let the kiddo help me stain the planter. He helped me pick the stain color, too. (It's Benjamin Moore Arborcoat in redwood color).


I managed to stop him from coating the front panel, though, which left room for the house numbers.

(If you make a measurement error {like I did} when planning the sides, some lengths of cedar garden stakes can be added at this point, too, to cover the corner gaps and add a nice design element.)


Not pictured here is the layer of black plastic I stapled to the inside (with holes cut through for drainage) to protect the wood from the wet dirt. Most of the planter is made with cedar fence board scraps, but my hope is that the plastic will keep the supports from rotting right away.

We waited until we had the planter in place before filling with soil, then planted it and added about six inches of mulch to the top to keep the plant happy and the soil moist.


As with any project, there are things I'd do differently next time around (like hiding the screws by screwing from the other side, measuring better, stenciling instead of free-handing), but the good thing about building anything for the first time is that you learn little things that will help you out the next time. And you know what? No one who loves you will complain about small imperfections anyway.

Thanks for reading!

Linking up to:
My Repurposed Life


Friday, April 18, 2014

industrial file cabinet makeover (part two)

Whee! I'm back with the follow up to my recent entry about the modern industrial makeover I gave this 1980s black + fake wood steel filing cabinet.

As you might recall, a few weeks ago I started cleaning my room, realized we needed a full-sized file cabinet instead of a bunch of file boxes, and got sidetracked from the room cleaning project while I finished making it over . . .


. . . into this bare steel industrial-style cabinet.  I don't mind having it in my house, even though it's full of boring papers and responsibility.


It's not just me, right? This is a little like when Eliza Dolittle turns out to be a stunner. (The rain in Spain is falling mainly on the plain, am I right?) Or like when Rachael Leigh Cook takes off the glasses and Freddie Prinze Jr. realizes she's Superman?

I really like the way this turned out.

When I last wrote about this cabinet, I'd stripped and sanded the main body and managed to get most of the paint off. I decided to keep the paint that remained after hours of palm sanding (aka: clanging and waking the neighbors) and I'm pretty happy about it. The black paint in the rivets, dents, and folds makes me happy.


Then I attached the casters, bought new from Harbor Freight on super sale. I had first searched the big bin o' casters at Bring and came up a couple short of a matching set, sadly. I like to check there first then follow up elsewhere. I don't always find what I need on the first try, but when I do, it's always worth the search.

I flipped the cabinet, exposing its rusty underside . . .


. . . and used the casters to mark where to drill the holes.


Once the holes were drilled and the filings swept away, I used three little bolts and three little nuts to attach each caster to the cabinet (the fourth hole won't fit on the frame).


And then, with all of the wheels attached, I flipped it upright and the easy part was done.


I say that because this next bit was kind of a trial.

I really wanted bare steel fronts until I started sanding the first drawer with the palm sander. It was slow, noisy work that reminded me (negatively) of sanding the cabinet (clangity clang clang!). I thought I might prime + chalkboard the drawer faces instead. And it was a bad idea.


I'd just finished removing all of that black paint from the rest of the cabinet and I didn't at all like it on the drawer fronts. The paintbrush marks didn't appeal to me, either, so I switched courses (after everything was painted, unfortunately) and decided to try sandblasting.

After a few days of waiting and gathering supplies, here's one attempt with the sandblaster + walnut shell media + 30 minutes. Look at how it's not even breaking through the original wood patterned paint. Awesome.


I switched to using sand as media and had an easier time of it, but really, our air compressor is just too wimpy for sandblasting.

I decided to try the orange paint stripper again and actually had pretty awesome luck with it. You can see here the less reflective (darker) areas where, after an hour or so of sandblasting, some of the paint came off. The lighter areas are where the paint stripper did it's thing, and then I did mine with a Scotch Brite pad, a sanding block, and some steel wool.


It took a bit of work to get the finish even, but only on this one drawer. The others hadn't been sandblasted yet when I moved on to paint stripper.

Handles were next! I shared a photo of seemingly random bits of metal hardware in the previous post; they weren't random after all, at it turns out. I used some of those pieces to make four new handles with the character I wanted.

I made the handles from some blank metal outlet plates and what I think were probably sliding screen door handles in a former life. This was my favorite part of this makeover, and the thing I think added the most to the piece. (I bought the light switch plates, too, unsure of which combination would work out. These cost between twenty-five and fifty cents at Bring, and I'll be able to find another use for them so I wasn't concerned about over-purchasing.)



I drilled holes through the old handles, using the blank outlet plates as templates. Little bolts and nuts joined them together to make a nice flat surface for the final piece.



After drilling one more hole and applying one more bolt per drawer, the handles are complete. When well-tightened, these don't shift or wiggle (possibly because the bolts underneath encourage them to stay in place).


Here it is, back in one piece, exuding awesomeness and making paperwork look a whole lot less 1980s-style boring.






This was a time-consuming project, but not outrageously expensive:

filing cabinet: $11.25 on sale at St. Vincent dePaul
handle parts: $5 or so, total, used from Bring
casters: $4 total, on super sale at Harbor Freight for $1 each
bolts + nuts: $5 or so, including bolts from Bring, nuts from the hardware store
coarse sandpapers and sanding block: $6
orange stripping gel spray: $9
Scotch Brite pads: had on hand

Ultimately the sandblasting kit and media weren't necessary or useful for this project, so I'm leaving them off the materials list. In lieu of a powerful air compressor/sandblaster combination, what you really need to finish something like this is a whole mess of elbow grease.

Thanks for sticking with me through the many, many words and pictures! I'm really pleased with how it came out, in case you couldn't tell. Now I can start obsessing over something else on Pinterest.

Linking up to:

My Repurposed Life
The Cottage Market 
Funky Junk Interiors